Battery Tension Control

From the battery in a car to the one around your wrist, today’s battery manufacturers rely on
Montalvo tension control components to ensure higher quality end product, less waste, and
greater productivity.

Montalvo provides the tension control components you require to ensure consistent, efficient, and higher-quality manufacturing. Montalvo Better Web Control gives you the capability to
make Better Batteries and Achieve More!

Check out some of the battery manufacturing processes and applications where Montalvo has provided Better Web Control.

Manufacturing Processes

  • Coating
  • Rolling
  • Slitting
  • Die Cutting
  • Winding
  • Converting

Grab and Go – Download our Battery Tension Control Brochure.

 

Battery Tension Control- Montalvo

 


montalvo web tension control products

Tighter Process Control

Whether it’s lithium-ion, thin-film, printed, laminated, solid-state, micro, stretchable, and many more, batteries are moving to new form factors and the market is seeing tremendous demand and investment. Despite the rapidly changing market and investment, every manufacturing process and type of battery product requires higher quality tension control for greater results and scalability.
Below are some of the battery manufacturing applications Montalvo has provided Better Web Control on

Manufacturing Applications

  • Coating
  • Rolling and Striping
  • Electrode Striping
  • Separator Striping
  • Tab Forming
  • Electrode Forming
  • Winding

Contact an Applications Specialist about your Battery Tension Control  Application

Drop-In Solutions

Montalvo’s battery tension controls are designed to be drop-in solutions for your machine. Our equipment can be specified into your new machine or fit within existing applications to UPGRADE or ADD tension control to your machine delivering a quick return on investment


Built with Quality. Built to Perform

Gain the ultimate control system 

Montalvo offers a complete range of high-quality, high-performance tension control components for both closed-loop and open-loop tension control.

Battery manufacturing machines require high-quality tension control components to ensure higher accuracy, higher quality, tighter process control, and maximum repeatability, all while being easy to install, set-up, and operate. 

Controls
Provide process & tension control

From PLC Controls to Standalone Dedicated Control
Units, Montalvo produces the industry’s
leading controls technology for Better Battery Tension
Control. They are easy to set-up, run, and operate and
can be integrated into your existing platform if required.
Montalvo Tension Controllers give you greater precision,
consistency, and quality.

Learn more about our Controls

Load Cells
Provide direct web tension measurement

A superior process relies on a superior tension measurement.
Montalvo’s manufactures a wide range of load cell styles with
multiple load ratings, sensitive to detect even the slightest
changes in tension giving your process the superior tension
signal it requires for superior production.

Learn about our Load Cells

Amplifiers
Provide measurement signal amplification

Combining performance and functionality, Montalvo’s load cell
amplifiers ensure a quality tension signal for your application.
Montalvo manufactures a wide range of amplifiers compatible
with all Montalvo load cells and other market technologies.

Learn more about our Amplifiers

Magnetic Particle Brakes and Clutches
Provide torque output & control

Smooth, repeatable, high-quality performance with no dust. Ideal
for cleanroom environments, the MP-Series Magnetic Particle
Brakes and Brushless Clutches provide the precise torque control
you require from full roll to core, maximizing your process
capabilities.

Learn more about our Tension Brakes

controllers Z4 and S4 Montalvo

 

Load Cells Battery Tension Control Montalvo

 

Amplifiers battery Tension Control Montalvo Magnetic Particle Brakes and Clutches Battery Tension Control Montalvo

More Total Tension Control Solutions

Battery manufacturing machines require high-quality tension control components to ensure increased machine capabilities, wider operating ranges, and better process control, all while being easy to install, set-up and operate. Montalvo manufactures the high-quality, high-performance tension control components you depend on.

Features

  • Superior Signal Sensitivity
  • Repeatable, Reliable Measurement
  • Direct Web Tension Feedback
  • Smooth, Linear Torque from Full Roll to Core
  • Full Range of Functions & Features to Maximize Productivity
  • Multiple Styles, Models, and Packages to Meet Your Specific Requirements
  • Easy to Install, Set-Up, and Operate

Contact an Applications Specialist about your Battery Tension Control  Application


Retrofit to Effectively Compete with Newer Machines

In order to compete with today’s new machines, older machines need increased
performance, expanded capability, and added functionality. Typically, all the benefits of a
new machine can be achieved through a strategic upgrade of the tension control
components of your existing machine. For a fraction of the cost of a new machine, Montalvo
makes your current machine run like new, giving you the productivity and profitability
increases you require.

Complimentary Upgrade Assessment

Montalvo Applications Specialists are available to assess your application and will let you
know what would be involved in completing an upgrade and what type of performance
upgrades you can expect to achieve. Contact us today to learn more.

Contact an Applications Specialist about your Battery Tension Control Application